PT SMART Tbk

07/09/2025 | Press release | Distributed by Public on 07/08/2025 21:06

Where innovation grows: Behind the science of GAR’s sustainable palm oil

People often associate innovation with futuristic tech or gleaming labs. But at GAR, that's not always the case.

Sometimes, it's a scientist kneeling in the soil, checking plant health, a biotechnologist working with palm tissue culture to create better planting materials, or a food technologist working in a test kitchen, crafting trans-fat-free cream fillings or a vegan margarine.

At GAR, innovation is the way we tackle real-world challenges, every day. It's in the fields, the labs, and the mills, shaping how we make oil palm more productive, more resilient, and more useful in people's lives.

Across GAR's three science hubs - SMART Research Institute (SMARTRI), SMART Biotechnology Centre, and Marunda R&D Centre - hundreds of researchers, scientists, and technologists form the backbone of this innovation journey. Together, they're turning science into real-world solutions that improve yields, protect ecosystems, and deliver safer, healthier products to customers worldwide.

Science with a purpose: Why innovation matters in palm oil

Oil palm is the most productive oil-bearing crop, capable of producing more vegetable oil per hectare than any other vegetable oil crop. But with that productivity comes responsibility.

Oil palm is the most productive oil-bearing crop, capable of producing more vegetable oil per hectare than any other vegetable oil crop. But with that productivity comes responsibility.

Oil palm today faces mounting pressures - from climate change that threatens crop stability and water resources, to tightening global regulations around traceability, emissions, and deforestation. At the same time, consumers are demanding healthier, more sustainable, and ethically sourced products, pushing industries to adapt and innovate.

GAR's approach to these challenges is clear: science must lead the way.

By investing in R&D, GAR focuses on four interconnected goals:

Boost productivity and yields, making the most of every hectare and avoiding unnecessary land expansion

Strengthen crop resilience, building defences against pests, diseases, and climate shocks

Enhance quality and safety, delivering products that meet international standards and consumer needs

Drive sustainability at scale, reducing emissions, protecting biodiversity, and improving resource efficiency across operations

SMART Research Institute: Field-driven, farmer-focused

Our SMART Research Institute (SMARTRI) facility in Libo, Riau

When you walk through an oil palm plantation, you might just see trees - but for Jean Pierre Caliman, our Head of SMART Research Institute (SMARTRI) Division, it's a living, breathing research space. "Plantations are both farms and laboratories," he explains. "Every field gives us the opportunity to learn, improve, and innovate."

Located in Libo, Riau, SMARTRI has been at the forefront of GAR's agronomic research since 1996. With over 100 researchers, SMARTRI has delivered some of GAR's most important agronomic breakthroughs, helping boost productivity, improve sustainability, and strengthen smallholder support.

Among its key milestones:

  • High-yield, disease-resistant varieties
  • Integrated Pest Management (IPM)
  • Greenhouse gas (GHG) emissions research
  • Collaborative conservation

SMARTRI's breeding programmes produced elite palm oil seeds and clones resistant to disease and tolerant to drought, which can deliver over 10 tonnes of Crude Palm Oil (CPO) per hectare per year - far exceeding industry averages.

By promoting natural predators such as barn owls and assassin bugs, SMARTRI helps minimise the use of chemical pesticides, protecting both crops and local biodiversity.

Since 2011, the institute has been measuring CO₂, N₂O, and ammonia emissions from plantations, while also testing new fertiliser practices to cut those emissions.

Through partnerships with international institutions and universities, SMARTRI contributes to understanding ecosystem services in our plantations, while managing understories, protecting riparian zones, and restoring degraded ecosystems.

For Jean Pierre, the mission is clear: "Our research is not about generating knowledge for its own sake. We translate science into practical solutions - solutions that help farmers improve productivity, safeguard ecosystems, and advance the long-term resilience of the oil palm sector."

SMART Biotechnology Centre: Breeding tomorrow's crops

SMART Biotechnology Centre facility in Sentul, Bogor

While SMARTRI focuses on improving farming techniques in the field, SMART Biotechnology Centre in Sentul, Bogor, focuses on the genetic heart of the crop itself. Here, scientists are working at the cellular and molecular level to breed oil palms that are stronger, more productive, and better adapted to challenges of modern agriculture.

"Our work starts before the seed even goes into the ground," says Condro Utomo, Head of GAR's Biotechnology Department. "We explore what's inside the plant - its genes, its traits - so we can deliver planting materials that perform better, right from the start."

The centre has been steadily building its reputation as a regional biotech pioneer:

  • Genetic mapping of elite plants
  • Developing biological fertilisers and pest controls

The centre has been steadily building its capabilities over a decade:

  • 2007: Launched its tissue culture programme focused on increasing palm oil productivity.
  • 2012: Developed the first palm oil micro-array chip.
  • 2014-2017: The centre applies advanced genomic tools - including Suppression Hybridisation (SSH), Mass Array Genotyping, and Genome-Wide Association Studies (GWAS) - to accelerate breeding for stronger, more resilient oil palm varieties.
  • 2015: In collaboration with SMARTRI, released a new oil palm variety with intermediate Ganoderma resistance, helping reduce the devastating impact of fungal disease.
  • 2017: Advanced Eka 1 and Eka 2 varieties further through tissue culture, producing clonal planting materials that became the first officially registered oil palm clones in Indonesia.
  • 2021: Verified drought-tolerance marker sets, helping to breed more climate-resilient varieties.

Beyond genetics, the centre has innovated eco-friendly agricultural inputs to support more sustainable practices, based on nature-based solutions:

  • 2011: Registered rhinomas®, a pheromone for the Oryctes rhinoceros beetle.
  • 2013: Registered trichomas® (bio-fungicide) and mycormas® (bio-fertiliser).
  • 2017-2021: Secured public distribution permits for these biological solutions, expanding their availability to growers across Indonesia.

"What sets biotech apart is that we work with the building blocks of the plant itself. We're not just improving what's already there, we're also unlocking entirely new possibilities for the future of oil palm," says Condro.

He adds, "For me, the most rewarding part is seeing how advanced molecular tools, such as genetic markers, genome mapping, and tissue culture, can transform breeding from trial-and-error into a precise, targeted science. It means we can deliver stronger, more adaptable planting materials to the field, faster and with more confidence."

Marunda R&D Centre: Innovation from lab to shelf

Marunda R&D Centre, Jakarta

In the bustling labs of GAR's Marunda R&D Centre in Jakarta, Isti Christianti and her team are solving challenges most consumers never think about:

How do you create a trans-fat-free cream filling that still delivers the same rich, indulgent mouthfeel?

How do you balance shelf life and stability without adding unnecessary additives?

And how do you develop plant-based fat alternatives that meet both performance and clean-label demands?

"There's a lot goes into even the simplest product," says Isti, R&D Category Sub Division Head. "We're balancing health, taste, texture, stability, and sustainability - all the same time. And that's what makes the work exciting."

At Marunda, innovation bridges upstream expertise with downstream solutions. It's where GAR's responsibly sourced palm oil is transformed into products that meet the evolving demands of customers worldwide. Whether it's specialty fats for bakeries, dairy alternatives, or clean-label formulations, the centre's role is to ensure that what GAR produces is high performance, traceable, and can meet the needs of today's markets.

Marunda R&D Centre has grown into a leading hub for food innovation, delivering breakthroughs that shape products from lab to shelf:

  • Food product reformulation
  • Advanced laboratory excellence
  • End-to-end innovation ecosystem

Marunda's R&D has pushed the boundaries of food innovation, developing healthier, more versatile palm-based solutions without sacrificing performance or taste:

  • 2017-2020: Successfully reformulated all products to eliminate trans-fatty acids, aligning with global health and safety regulations without compromising on taste or functionality.
  • 2018-2024: Developed a range of milk fat replacers and dairy-free innovations, offering solutions for both health-conscious and lactose-intolerant consumers.

Beyond product formulation, Marunda has established itself a leader in fats and oils testing, achieving milestones that set new benchmarks for the industry:

  • 2015: Became the first ISO 17025-accredited fats and oils lab in Indonesia.
  • 2018: Achieved accreditation for over 30 testing parameters, including being the first in Indonesia to test 3-MCPD, 2-MCPD, and GE - contaminants of global concerns in edible oils.
  • 2019-2021: Published internationally recognised studies on Vitamin A fortification stability and fry life of fats and oils.
  • 2024: Became the first organisation in Indonesia to earn KAN accreditation for testing MOSH and MOAH contaminants in edible palm oil.

Marunda R&D has a full innovation ecosystem designed to turn scientific insights into products that work in real world:

  • Full concept kitchen with bakery and savoury taste sections to assess product applications.
  • Complete chocolate and dairy-replacer application facilities which mimic industrial scale.
  • Sensory evaluation practice to fine-tune flavour, texture and appearance.
  • Sustainable packaging design to maximise transport efficiency, reduce energy use, and lower carbon emissions across the supply chain.

"At Marunda, innovation is about making science practical. It's not enough for something to work in the lab - it has to work for real people, in real products," says Isti.

For Isti, that's the true reward: "Every improvement we make brings better, healthier choices to the table. That's what keep us going."

These are just some of the ways GAR drives innovation to create smarter, more responsible palm-based solutions, all supporting our journey of growing with purpose. Learn more here.

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