06/12/2025 | Press release | Distributed by Public on 06/12/2025 11:07
Photo: Insung Jeon via Getty Images
Commentary by Namyeon Kwon
Published June 12, 2025
The coming months represent a critical moment in the U.S.-Republic of Korea (ROK) relationship, as the two nations consider close cooperation on shipbuilding. This past April, U.S. Secretary of the Navy John Phelan visited South Korea's two largest shipyards, HD Hyundai Heavy Industries (HHI) and Hanwha Ocean. His visit came just a year after former Secretary Carlos Del Toro's trip to South Korea in 2024 and a month after South Korea and the United States established a working group to enhance cooperation in the shipbuilding sector. This step underscores how seriously the U.S. Navy is committed to restoring its naval power in cooperation with allies. In concrete terms, one South Korean shipbuilder has been performing maintenance on two U.S. Navy auxiliary ships. However, tangible progress on shipbuilding cooperation remains limited due to political dynamics, regulatory constraints in the United States, and other challenges.
As of 2024, the U.S. Navy possessed 295 vessels, while China had over 370 ships-a number expected to rise to over 400 this year. However, this gap could widen in the future, given that China's combined commercial and military shipbuilding capacity is 230 times that of the United States. U.S. ships are also older than their Chinese counterparts. Seventy percent of Chinese warships are from classes designed since 2010, compared to only 25 percent of the U.S. Navy's fleet.
To address these challenges, the United States could pursue a full spectrum of maritime collaboration with its allies, in two overarching categories: (1) maintenance, repair, and overhaul (MRO); and (2) shipbuilding.
First, to pursue MRO cooperation with its allies and partners, the U.S. Department of Defense announced its Regional Sustainment Framework (RSF)-a plan to maintain its vessels through collaboration with regionally based allies like South Korea and Japan-in 2024. An example of this is the U.S. Navy's 7th Fleet contracting Hanwha Ocean, a Korean shipbuilder, to perform regular overhauls on two support ships at Hanwha Ocean's shipyards in South Korea.
Shipbuilding, on the other hand, involves far more complex security, economic, political, and legal considerations than MRO. Additionally, due to its significantly greater economic ripple effects, especially on the domestic shipbuilding industry, no concrete areas of cooperation have been realized to date, despite ongoing discussions.
In fact, the problems facing the U.S. Navy largely stem from a domestic shipbuilding base that has been eroding since the 1950s. Under current law, the U.S. military is required to acquire ships built domestically and rely solely on the domestic industrial base for support, with some exceptions for maintenance and repairs conducted overseas. However, chronic workforce shortages, supply chain problems, and other factors related to U.S. shipyards have resulted in frequent delays and cost overruns. Given these constraints, a 2025 Congressional Budget Office (CBO) report concludes that it would be virtually impossible for U.S. shipyards alone to support the 2025 Navy Shipbuilding Plan, which aims to acquire an average of 12 ships per year.
In 2024, South Korea ranked second in market share for new ship orders (17 percent), following China, which leads with 71 percent. South Korea operates large-scale shipyards capable of producing over 220 vessels annually, and Korean shipbuilders have built a strong track record in both commercial and specialized vessels. HHI, one of South Korea's leading shipbuilders with an annual capacity of up to 50 ships, has delivered more than 80 ships to the ROK Navy, including destroyers, frigates, and other types of warships, as well as logistics support ships to foreign countries such as the Philippines and New Zealand. Hanwha Ocean, another shipbuilder, has also delivered various vessels to the ROK Navy-including destroyers, frigates, corvettes, and, notably, 17 of the 24 submarines the Navy has ordered. More recently, it was contracted to maintain logistics support and refueling ships for the U.S. 7th Fleet.
In addition, South Korea continues to actively adopt advanced technologies, including steps that could ease technology transfer to the United States. For example, HHI is collaborating with the U.S. tech company Palantir to develop a smart shipyard. This initiative integrates digital twins into every phase-from design to production-and has the potential to contribute to the revitalization of U.S. shipyards. Specifically, digital twins-virtual representations of physical products-can enhance ship design and testing by enabling modeling, simulation, and prototyping that leverage shipyard-specific data. On the production side, a digital twin of the shipyard can help improve productivity by optimizing resource allocation and streamlining manufacturing workflows, with the potential to eventually support more precise control of equipment and operations within the yard. In concrete terms, HHI signed a memorandum of understanding (MOU) with U.S. military shipbuilder Huntington Ingalls to jointly implement automation, robotics, and artificial intelligence (AI) technologies in support of digital shipyards, leveraging its advanced technologies.
Despite these strengths, the Korean shipbuilding industry is also facing challenges. Externally, the industry is gradually losing market share, as shown in Figure 1, to China's aggressive growth and subsidized low prices. Internally, Korean domestic demand for shipbuilding is declining and is expected to shrink further in the future. Thus, even though Korean shipyards' recent revenue figures remain strong, they recognize the need to secure new sources of growth. In this context, expanding into overseas markets-including the United States-is essential to sustaining long-term competitiveness.
Given the potential for future cooperation between the two countries, the impact of these challenges extends beyond South Korea, as the erosion of its shipbuilding base would represent a significant lost opportunity for U.S. maritime competitiveness. At a time when the United States urgently needs to bolster its naval capabilities and secure the resilience of its shipbuilding supply chain, further Chinese dominance in the sector could derail initiatives like the SHIPS for America Act, which seeks to encourage U.S. shipping companies-particularly those participating in the Strategic Commercial Fleet Program-to procure vessels from countries other than China. In this context, sustained and proactive cooperation between South Korea and the United States is not only beneficial but essential.
Legal Factors
There are two primary U.S. laws that directly influence U.S.-South Korea cooperation in MRO and shipbuilding: 10 U.S.C. 8680, which concerns the maintenance of naval vessels in foreign shipyards and affects MRO operations, and 10 U.S.C. 8679, also known as the Byrnes-Tollefson Amendment, which affects shipbuilding in foreign shipyards.
The first regulation, Maintenance of Naval Vessels, restricts U.S. Navy ships from undergoing maintenance and repairs in foreign shipyards, with limited exceptions. Through the FY 21 National Defense Authorization Act, the law was amended to expand the scope of exceptions, allowing maintenance and repair work to be conducted in allied nations and under specific agreements. However, the exception clause is generally understood to be applied very narrowly. As a result, unless the law is further revised to explicitly support broader MRO cooperation with allies, Korean companies may remain cautious about making significant investments or pursuing active participation.
On the other hand, despite ongoing amendment efforts, the Byrnes-Tollefson Amendment still prohibits U.S. Navy ships from being built in foreign shipyards, including those of allied nations. Only the U.S. president has the authority to waive this restriction for national security reasons. However, it is encouraging that two Republican lawmakers introduced The Ensuring Naval Readiness Act in February 2025, aiming to address the critical shortfall in U.S. naval forces by allowing the outsourcing of naval shipbuilding to allied nations.
Political Factors
On the political front, both countries are undergoing rapid change. In the United States, within just three months of taking office, the Trump administration has already implemented significant shifts in foreign policy, emphasizing "America First" strategies, reshaping alliances, and making notable adjustments in defense and trade policies. Most notably, the new administration has prioritized cooperation with allies based on their willingness to invest in the United States. Previous Korean activities, such as Hanwha Ocean's purchase of and planned investments in Philly Shipyard, are promising developments in this political environment. Additionally, U.S. decisionmaking has become more centralized, following a top-down approach. South Korea, on the other hand, is experiencing political turmoil due to the declaration of martial law last December and just held presidential election in June. This situation has significantly hindered high-level diplomatic engagement with the United States.
Cooperation between the United States and South Korea in the maritime sector, driven by the urgent need to rebuild U.S. naval power and shipbuilding capabilities and the advancement of South Korea's shipbuilding industry, could serve as a new milestone for the U.S.-South Korea alliance. To this end, both countries should consider the following policy suggestions.
This is undoubtedly a difficult time for bilateral cooperation. Still, it presents a valuable opportunity to deepen the U.S.-ROK alliance. By identifying mutually beneficial pathways and working through these challenges in close partnership, both nations can not only overcome the current difficulties but also elevate the alliance to a new level of strategic cooperation.
Namyeon Kwon is a visiting fellow with the Korea Chair at the Center for Strategic and International Studies in Washington, D.C. She was most recently an associate research fellow in the Logistics Policy Division of the Resource Management Center at the Korea Institute for Defense Analyses.
Commentary is produced by the Center for Strategic and International Studies (CSIS), a private, tax-exempt institution focusing on international public policy issues. Its research is nonpartisan and nonproprietary. CSIS does not take specific policy positions. Accordingly, all views, positions, and conclusions expressed in this publication should be understood to be solely those of the author(s).
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