Proto Labs Inc.

11/07/2024 | Press release | Distributed by Public on 11/07/2024 14:37

Quarterly Report for Quarter Ending September 30, 2024 (Form 10-Q)

prlb-20240930
Table of Contents
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
___________________________
FORM 10-Q
(Mark One)
þ QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2024
or
o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from ___________ to ___________
Commission File Number: 001-35435
Proto Labs, Inc.
(Exact name of registrant as specified in its charter)
Minnesota 41-1939628
(State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.)
5540 Pioneer Creek Drive
Maple Plain, Minnesota
55359
(Address of principal executive offices) (Zip Code)
(763) 479-3680
(Registrant's telephone number, including area code)
Not Applicable
(Former name, former address and former fiscal year, if changed since last report)
Securities registered pursuant to Section 12(b) of the Act:
Title of each class Trading Symbol(s) Name of each exchange on which registered
Common Stock, Par Value $0.001 Per Share PRLB New York Stock Exchange
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. þYes oNo
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit such files). þYes oNo
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company," and "emerging growth company" in Rule 12b-2 of the Exchange Act.
Large accelerated filer þ Accelerated filer o
Non-accelerated filer o
Smaller reporting company o Emerging growth company o
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). oYes þNo
Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date: 24,510,076 shares of Common Stock, par value $0.001 per share, were outstanding at October 28, 2024.
Table of Contents
Proto Labs, Inc.
TABLE OF CONTENTS
Item Description Page
PART I
1.
Financial Statements
2
2.
Management's Discussion and Analysis of Financial Condition and Results of Operations
17
3.
Quantitative and Qualitative Disclosures about Market Risk
26
4.
Controls and Procedures
26
PART II
1.
Legal Proceedings
27
1A.
Risk Factors
27
2.
Unregistered Sales of Equity Securities and Use of Proceeds
27
3.
Defaults Upon Senior Securities
27
4.
Mine Safety Disclosures
27
5.
Other Information
27
6.
Exhibits
28
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PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
Proto Labs, Inc.
Consolidated Balance Sheets
(In thousands, except share and per share amounts)
September 30,
2024
December 31,
2023
(Unaudited)
Assets
Current assets
Cash and cash equivalents $ 87,873 $ 83,790
Short-term marketable securities 12,638 19,013
Accounts receivable, net of allowance for doubtful accounts of $2,261 and $2,499 as of September 30, 2024, and December 31, 2023, respectively
69,464 72,848
Inventory 12,415 13,657
Income taxes receivable 665 2,228
Prepaid expenses and other current assets 10,019 9,124
Total current assets 193,074 200,660
Property and equipment, net 237,942 253,655
Goodwill 273,991 273,991
Other intangible assets, net 22,890 25,584
Long-term marketable securities 17,120 8,019
Operating lease assets 3,519 4,628
Finance lease assets 759 960
Other long-term assets 4,491 4,856
Total assets $ 753,786 $ 772,353
Liabilities and shareholders' equity
Current liabilities
Accounts payable $ 15,004 $ 15,636
Accrued compensation 17,549 15,292
Accrued liabilities and other 18,455 16,872
Current operating lease liabilities 1,450 1,585
Current finance lease liabilities 306 296
Income taxes payable 994 -
Total current liabilities 53,758 49,681
Long-term operating lease liabilities 1,979 3,008
Long-term finance lease liabilities 365 595
Long-term deferred tax liabilities 12,688 18,742
Other long-term liabilities 5,003 5,032
Total liabilities 73,793 77,058
Shareholders' equity
Preferred stock, $0.001 par value, authorized 10,000,000 shares; issued and outstanding 0 shares as of each of September 30, 2024, and December 31, 2023
- -
Common stock, $0.001 par value, authorized 150,000,000 shares; issued and outstanding 24,510,076 and 25,721,957 shares as of September 30, 2024, and December 31, 2023, respectively
25 26
Additional paid-in capital 454,025 466,884
Retained earnings 252,795 256,398
Accumulated other comprehensive loss (26,852) (28,013)
Total shareholders' equity 679,993 695,295
Total liabilities and shareholders' equity $ 753,786 $ 772,353
The accompanying notes are an integral part of these consolidated financial statements.
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Proto Labs, Inc.
Consolidated Statements of Comprehensive Income
(In thousands, except share and per share amounts)
(Unaudited)
Three Months Ended
September 30,
Nine Months Ended
September 30,
2024 2023 2024 2023
Statements of Operations:
Revenue $ 125,619 $ 130,705 $ 379,140 $ 378,829
Cost of revenue 68,389 71,423 207,897 212,648
Gross profit 57,230 59,282 171,243 166,181
Operating expenses
Marketing and sales 22,619 21,682 69,070 65,863
Research and development 9,772 10,105 31,600 30,647
General and administrative 16,259 17,058 49,167 49,713
Closure of Japan business - 22 - 186
Total operating expenses 48,650 48,867 149,837 146,409
Income from operations 8,580 10,415 21,406 19,772
Other income (loss), net 1,288 320 3,548 (1,758)
Income before income taxes 9,868 10,735 24,954 18,014
Provision for income taxes 2,679 2,781 7,957 7,784
Net income $ 7,189 $ 7,954 $ 16,997 $ 10,230
Net income per share:
Basic $ 0.29 $ 0.31 $ 0.67 $ 0.39
Diluted $ 0.29 $ 0.31 $ 0.67 $ 0.39
Shares used to compute net income per share:
Basic 24,980,536 26,023,830 25,304,985 26,296,304
Diluted 25,022,485 26,028,456 25,382,280 26,327,606
Comprehensive Income (net of tax)
Comprehensive income $ 9,769 $ 6,887 $ 18,158 $ 14,297
The accompanying notes are an integral part of these consolidated financial statements.
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Proto Labs, Inc.
Consolidated Statements of Shareholders' Equity
(In thousands, except share amounts)
Common Stock Additional
Paid-In
Capital
Retained
Earnings
Accumulated Other
Comprehensive
Loss
Total
Shares Amount
Balance at December 31, 2023 25,721,957 26 466,884 256,398 (28,013) 695,295
Common shares issued on exercise of options and other, net of shares withheld for tax obligations 29,974 - (533) - - (533)
Stock-based compensation expense - - 4,276 - - 4,276
Repurchases of common stock and other (435,861) - (7,912) (8,252) - (16,164)
Net income - - - 5,268 - 5,268
Other comprehensive income
Foreign currency translation adjustment - - - - (925) (925)
Net unrealized gains (losses) on investments in securities - - - - 93 93
Comprehensive income 4,436
Balance at March 31, 2024 25,316,070 $ 26 $ 462,715 $ 253,414 $ (28,845) $ 687,310
Common shares issued on exercise of options and other, net of shares withheld for tax obligations 176,780 - 707 - - 707
Stock-based compensation expense - - 4,244 - - 4,244
Repurchases of common stock and other (345,234) - (6,266) (4,712) - (10,978)
Net income - - - 4,540 - 4,540
Other comprehensive income
Foreign currency translation adjustment - - - - (678) (678)
Net unrealized gains (losses) on investments in securities - - - - 91 91
Comprehensive income 3,953
Balance at June 30, 2024 25,147,616 $ 26 $ 461,400 $ 253,242 $ (29,432) $ 685,236
Common shares issued on exercise of options and other, net of shares withheld for tax obligations - - - - - -
Stock-based compensation expense - - 4,196 - - 4,196
Repurchases of common stock and other (637,540) (1) (11,571) (7,636) - (19,208)
Net income - - - 7,189 - 7,189
Other comprehensive income
Foreign currency translation adjustment - - - - 2,430 2,430
Net unrealized gains (losses) on investments in securities - - - - 150 150
Comprehensive income 9,769
Balance at September 30, 2024 24,510,076 $ 25 $ 454,025 $ 252,795 $ (26,852) $ 679,993
Common Stock Additional
Paid-In
Capital
Retained
Earnings
Accumulated Other
Comprehensive
Loss
Total
Shares Amount
Balance at December 31, 2022 26,888,425 27 473,740 258,236 (34,355) 697,648
Common shares issued on exercise of options and other, net of shares withheld for tax obligations 26,798 - (401) - - (401)
Stock-based compensation expense - - 3,695 - - 3,695
Repurchases of common stock (712,500) (1) (11,849) (9,475) - (21,325)
Net income - - - 2,659 - 2,659
Other comprehensive income
Foreign currency translation adjustment - - - - 527 527
Net unrealized gains (losses) on investments in securities - - - - 334 334
Comprehensive income 3,520
Balance at March 31, 2023 26,202,723 $ 26 $ 465,185 $ 251,420 $ (33,494) $ 683,137
Common shares issued on exercise of options and other, net of shares withheld for tax obligations 169,229 - 962 - - 962
Stock-based compensation expense - - 3,675 - - 3,675
Repurchases of common stock (276,518) - (4,872) (4,107) - (8,979)
Net loss - - (383) - (383)
Other comprehensive income
Foreign currency translation adjustment - - - - 4,254 4,254
Net unrealized gains (losses) on investments in securities - - - - 19 19
Comprehensive income 3,890
Balance at June 30, 2023 26,095,434 $ 26 $ 464,950 $ 246,930 $ (29,221) $ 682,685
Common shares issued on exercise of options and other, net of shares withheld for tax obligations 1,037 - (11) - - (11)
Stock-based compensation expense - - 4,441 - - 4,441
Repurchases of common stock (310,568) - (5,472) (3,608) - (9,080)
Net income - - - 7,954 - 7,954
Other comprehensive income
Foreign currency translation adjustment - - - - (1,307) (1,307)
Net unrealized gains (losses) on investments in securities - - - - 240 240
Comprehensive income 6,887
Balance at September 30, 2023 25,785,903 $ 26 $ 463,908 $ 251,276 $ (30,288) $ 684,922
The accompanying notes are an integral part of these consolidated financial statements.
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Proto Labs, Inc.
Consolidated Statements of Cash Flows
(In thousands)
(Unaudited)
Nine Months Ended
September 30,
2024 2023
Operating activities
Net income $ 16,997 $ 10,230
Adjustments to reconcile net income to net cash provided by operating activities:
Depreciation and amortization 26,984 28,213
Stock-based compensation expense 12,716 11,811
Deferred taxes (6,140) (9,197)
Interest on finance lease obligations 26 859
Loss on impairment of equipment 256 -
Loss on foreign currency translation - 3,906
Gain on disposal of property and equipment (24) (498)
Other 103 122
Changes in operating assets and liabilities:
Accounts receivable 4,581 (3,058)
Inventories 1,321 (150)
Prepaid expenses and other (312) 4,127
Income taxes 2,583 4,693
Accounts payable (2,709) 746
Accrued liabilities and other 4,153 4,242
Net cash provided by operating activities 60,535 56,046
Investing activities
Purchases of property, equipment and other capital assets (8,339) (9,935)
Proceeds from sales of property, equipment and other capital assets 34 693
Purchases of marketable securities (18,087) -
Proceeds from call redemptions and maturities of marketable securities 15,709 19,115
Net cash (used in) provided by investing activities (10,683) 9,873
Financing activities
Proceeds from exercises of stock options and employee stock purchases 2,094 1,986
Purchases of shares withheld for tax obligations (1,920) (1,436)
Repurchases of common stock (45,958) (39,053)
Principal repayments of finance lease obligations (220) (234)
Net cash used in financing activities (46,004) (38,737)
Effect of exchange rate changes on cash and cash equivalents 235 (244)
Net increase in cash and cash equivalents 4,083 26,938
Cash and cash equivalents, beginning of period 83,790 56,558
Cash and cash equivalents, end of period $ 87,873 $ 83,496
The accompanying notes are an integral part of these consolidated financial statements.
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Notes to Consolidated Financial Statements
Note 1 - Basis of Presentation
The unaudited interim Consolidated Financial Statements of Proto Labs, Inc. (Protolabs, the Company, we, us or our) have been prepared in accordance with accounting principles generally accepted in the United States of America (U.S. GAAP) for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X.In the opinion of management, the accompanying financial statements reflect all adjustments necessary for a fair presentation of the Company's statements of financial position, results of operations and cash flows for the periods presented. Except as otherwise disclosed herein, these adjustments consist of normal, recurring items. Operating results for interim periods are not necessarily indicative of results that may be expected for the fiscal year as a whole.
The preparation of the financial statements in conformity with U.S. GAAP requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues, expenses, and the related disclosures at the date of the financial statements and during the reporting period. Actual results could materially differ from these estimates. For further information, refer to the audited Consolidated Financial Statements and Notes thereto included in the Company's Annual Report on Form 10-K for the year ended December 31, 2023, as filed with the Securities and Exchange Commission (SEC) on February 16, 2024.
The accompanying Consolidated Balance Sheet as of December 31, 2023 was derived from the audited Consolidated Financial Statements but does not include all disclosures required by U.S. GAAP for a full set of financial statements. This Quarterly Report on Form 10-Q should be read in conjunction with the Company's Consolidated Financial Statements and Notes included in the Company's Annual Report on Form 10-K filed on February 16, 2024 as referenced above.
Note 2 - Recent Accounting Pronouncements
The Company did not recently adopt any accounting pronouncements that had a material impact on the Company's Consolidated Financial Statements.
In December 2023, the Financial Accounting Standards Board (FASB) issued Accounting Standards Update (ASU) No. 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures, that enhances the transparency of income tax disclosures by expanding annual disclosure requirements related to the rate reconciliation and income taxes paid. The Company is required to adopt this guidance for its annual year ending December 31, 2025. Early adoption is permitted. The Company is currently evaluating the impact of this guidance on its disclosures.
In November 2023, the FASB issued ASU No. 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures, that updates reportable segment disclosure requirements primarily through enhanced disclosures about significant expenses and information used to assess segment performance on an annual and interim basis. The Company is required to adopt this guidance for its annual year ending December 31, 2024 and all interim periods thereafter. Early adoption is permitted. The Company is currently evaluating the impact of this guidance on its disclosures.
Note 3 - Net Income per Common Share
Basic net income per share is computed based on the weighted-average number of common shares outstanding. Diluted net income per share is computed based on the weighted-average number of common shares outstanding, increased by the number of additional shares that would have been outstanding had potentially dilutive common shares been issued and reduced by the number of shares the Company could have repurchased from the proceeds from issuance of the potentially dilutive shares. Potentially dilutive shares of common stock include stock options and other stock-based awards granted under stock-based compensation plans and shares committed to be purchased under the employee stock purchase plan. Performance stock units are excluded from the calculation of dilutive potential common shares until the performance conditions have been satisfied. Anti-dilutive options were excluded from the calculation of diluted weighted average shares outstanding and were 466,127 and 393,592 for the three months ended September 30, 2024 and 2023, respectively, and 450,275 and 372,353 for the nine months ended September 30, 2024 and 2023, respectively.
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The table below sets forth the computation of basic and diluted net income per share:
Three Months Ended
September 30,
Nine Months Ended
September 30,
(in thousands, except share and per share amounts) 2024 2023 2024 2023
Net income $ 7,189 $ 7,954 $ 16,997 $ 10,230
Basic - weighted-average shares outstanding: 24,980,536 26,023,830 25,304,985 26,296,304
Effect of dilutive securities:
Employee stock options and other 41,949 4,626 77,295 31,302
Diluted - weighted-average shares outstanding: 25,022,485 26,028,456 25,382,280 26,327,606
Net income per share:
Basic $ 0.29 $ 0.31 $ 0.67 $ 0.39
Diluted $ 0.29 $ 0.31 $ 0.67 $ 0.39
Note 4 - Goodwill and Other Intangible Assets
There were no changes in the carrying amount of goodwill during the three and nine months ended September 30, 2024.
Intangible assets other than goodwill at September 30, 2024 and December 31, 2023 were as follows:
September 30, 2024 December 31, 2023 Useful
Life (in years)
Weighted Average
Useful Life Remaining
(in years)
(in thousands) Gross Accumulated
Amortization
Net Gross Accumulated
Amortization
Net
Intangible assets with finite lives:
Marketing assets $ 930 $ (930) $ - $ 930 $ (900) $ 30 10.0 0.0
Non-compete agreement 837 (688) 149 835 (603) 232
2.0 - 5.0
0.9
Software technology 13,229 (8,781) 4,448 13,229 (7,752) 5,477 10.0 3.3
Software platform 26,481 (8,188) 18,293 26,373 (6,575) 19,798 12.0 8.3
Tradenames 356 (356) - 354 (347) 7 3.0 0.0
Customer relationships 12,232 (12,232) - 12,223 (12,183) 40
3.0 - 9.0
0.0
Total intangible assets $ 54,065 $ (31,175) $ 22,890 $ 53,944 $ (28,360) $ 25,584
Intangible assets allocated to the Protolabs Network entities consisted of intangible assets of €11.6 million in Europe and $16.6 million in the United States as of the date of the acquisition. The Euro denominated intangible assets are translated at the end of each period using the current exchange rates resulting in a foreign currency translation adjustment that is recorded as a component of Other Comprehensive Income. Foreign currency unrealized losses related to intangible assets were $1.2 million and $1.3 million as of September 30, 2024 and December 31, 2023, respectively. Amortization expense for intangible assets was $0.9 million and $1.5 million for each of the three months ended September 30, 2024 and 2023, respectively, and $2.8 million and $4.5 million for each of the nine months ended September 30, 2024 and 2023, respectively.
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Estimated aggregated amortization expense based on the current carrying value of the amortizable intangible assets and current exchange rates is as follows:
(in thousands) Estimated Amortization Expense
Remaining 2024 $ 919
2025 3,676
2026 3,574
2027 3,564
2028 2,195
Thereafter 8,962
Total estimated amortization expense $ 22,890
Note 5 - Fair Value Measurements
Accounting Standards Codification, Fair Value Measurement (ASC 820), defines fair value as the exchange price that would be received for an asset or paid to transfer a liability (an exit price) in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date. ASC 820 also establishes a fair value hierarchy that requires classification based on observable and unobservable inputs when measuring fair value. There are three levels of inputs that may be used to measure fair value:
Level 1-Quoted prices in active markets for identical assets or liabilities.
Level 2-Observable inputs other than Level 1 prices such as quoted prices for similar assets or liabilities; quoted prices in markets that are notactive; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the assets or liabilities.
Level 3-Unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the assets or liabilities.
The Company's assets and liabilities that are required to be measured or disclosed at fair value on a recurring basis include cash and cash equivalents and marketable securities. The Company's cash consists of bank deposits and cash equivalents consist primarily of money market mutual funds. The Company determines the fair value of these investments using Level 1 inputs. The Company's marketable securities consist of short-term and long-term agency, municipal, corporate and other debt securities. Fair value for the corporate debt securities is primarily determined based on quoted market prices (Level 1). Fair values for the U.S. municipal securities, U.S. government agency securities, certificates of deposit and U.S. treasury securities are primarily determined using dealer quotes or quoted market prices for similar securities (Level 2).
The following table summarizes financial assets as of September 30, 2024 and December 31, 2023 measured at fair value on a recurring basis:
September 30, 2024 December 31, 2023
(in thousands) Level 1 Level 2 Level 3 Level 1 Level 2 Level 3
Financial Assets:
Cash $ 83,643 $ - $ - $ 77,423 $ - $ -
Money market mutual fund 4,230 $ - - 6,367 - -
Marketable securities 20,290 9,468 - 4,482 22,550 -
Total $ 108,163 $ 9,468 $ - $ 88,272 $ 22,550 $ -
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Note 6 - Marketable Securities
The Company invests in short-term and long-term agency, municipal, corporate and other debt securities. The securities are categorized as available-for-sale and are recorded at fair value. The following table summarizes information regarding the Company's short-term and long-term marketable securities as of September 30, 2024 and December 31, 2023:
September 30, 2024
(in thousands) Cost Unrealized Gains Unrealized Losses Fair Value
U.S. government agency securities $ 9,817 $ - $ (72) $ 9,745
Corporate debt securities 14,242 36 (15) 14,263
U.S. municipal securities 5,767 - (17) 5,750
Total marketable securities $ 29,826 $ 36 $ (104) $ 29,758
December 31, 2023
(in thousands) Cost Unrealized Gains Unrealized Losses Fair Value
U.S. government agency securities $ 16,798 $ - $ (278) $ 16,520
Corporate debt securities 2,511 - (19) 2,492
U.S. municipal securities 7,876 - (105) 7,771
Certificates of deposit/time deposits 249 - - 249
Total marketable securities $ 27,434 $ - $ (402) $ 27,032
Fair values for the corporate debt securities are primarily determined based on quoted market prices (Level 1). Fair values for the U.S. municipal securities, U.S. government agency securities, certificates of deposit and U.S. treasury securities are primarily determined using dealer quotes or quoted market prices for similar securities (Level 2).
Classification of marketable securities as current or non-current is based upon the security's maturity date as of the date of these financial statements.
The September 30, 2024 balance of available-for-sale debt securities by contractual maturity is shown in the following table at fair value. Actual maturities may differ from contractual maturities because the issuers of the securities may have the right to prepay obligations without prepayment penalties.
(in thousands) September 30,
2024
Due in one year or less $ 12,638
Due after one year through five years 17,120
Total marketable securities $ 29,758
Note 7 - Inventory
Inventory consists primarily of raw materials, which are recorded at the lower of cost and net realizable value using the standard cost method, which approximates first-in, first-out (FIFO) cost. The Company periodically reviews its inventory for slow-moving, damaged and discontinued items and provides allowances to reduce such items identified to their recoverable amounts.
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The Company's inventory consisted of the following as of the dates indicated:
(in thousands) September 30,
2024
December 31,
2023
Total inventory $ 13,067 $ 14,319
Allowance for obsolescence (652) (662)
Inventory, net of allowance $ 12,415 $ 13,657
Note 8 - Stock-Based Compensation
Under the Amended and Restated Proto Labs Inc. 2022 Long-Term Incentive Plan, the Company has the ability to grant stock options, stock appreciation rights (SARs), restricted stock, restricted stock units, other stock-based awards and cash incentive awards, which was approved by the Company's shareholders at a Special Meeting of Shareholders on August 29, 2022 and was amended and restated by the Company's shareholders at its Annual Meeting of Shareholders on May 23, 2024 (as amended and restated, the 2022 Plan) to increase the number of shares available for issuance pursuant to awards under the 2022 Plan by an additional 430,000 shares, add a minimum vesting requirement, and extend the expiration date so that the term of the 2022 Plan runs for ten years from the date of the shareholder approval. Awards under the 2022 Plan have a maximum term of ten years from the date of grant. The compensation committee may provide that the vesting or payment of any award will be subject to the attainment of specified performance measures in addition to the satisfaction of any continued service requirements and the compensation committee will determine whether such measures have been achieved. The per-share exercise price of stock options and SARs granted under the 2022 Plan generally may not be less than the fair market value of a share of our common stock on the date of the grant.
The Company also has outstanding awards under the 2012 Long-Term Incentive Plan, as amended (the 2012 Plan), although the plan expired in February 2022 and no additional awards have since been or will be made under the 2012 Plan. The 2012 Plan provided the Company the ability to grant stock options, SARs, restricted stock, restricted stock units, other stock-based awards and cash incentive awards. Awards under the 2012 Plan that subsequently expired, were forfeited or cancelled, or settled in cash after August 29, 2022 became available for awards under the 2022 Plan.
Employee Stock Purchase Plan
The Company's 2012 Employee Stock Purchase Plan (ESPP) allows eligible employees to purchase a variable number of shares of the Company's common stock each offering period at a discount through payroll deductions of up to 15 percent of their eligible compensation, subject to plan limitations. The ESPP provides for six-month offering periods with a single purchase period ending May 15 and November 15, respectively. At the end of each offering period, employees are able to purchase shares at 85 percent of the lower of the fair market value of the Company's common stock on the first trading day of the offering period or on the last trading day of the offering period.
Stock-Based Compensation Expense
Stock-based compensation expense was $4.2 million and $4.4 million for the three months ended September 30, 2024 and 2023, respectively, and $12.7 million and $11.8 million for the nine months ended September 30, 2024 and 2023, respectively.
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Stock Options
The following table summarizes stock option activity during the nine months ended September 30, 2024:
Stock Options Weighted-
Average
Exercise Price
Options outstanding at December 31, 2023 371,313 $ 59.92
Granted 139,215 33.41
Exercised - -
Forfeited (42,220) 64.43
Expired (5,094) 67.78
Options outstanding at September 30, 2024 463,214 $ 51.46
Exercisable at September 30, 2024 189,816 $ 70.28
The outstanding options generally have a term of ten years. For employees, options granted become exercisable ratably over the vesting period, which is generally a period of four years, beginning on the first anniversary of the grant date, subject to the employee's continuing service to the Company.
The weighted-average grant date fair value of options that were granted during the nine months ended September 30, 2024 was $18.15.
The following table provides the assumptions used in the Black-Scholes pricing model valuation of options during the nine months ended September 30, 2024 and 2023:
Nine Months Ended
September 30,
2024 2023
Risk-free interest rate
4.28% - 4.30%
3.55% - 4.55%
Expected life (years)
6.25
2.00 - 6.25
Expected volatility
50.62% - 50.72%
49.23% - 55.92%
Expected dividend yield 0% 0%
As of September 30, 2024, there was $4.3 million of unrecognized compensation expense related to unvested stock options, which is expected to be recognized over a weighted-average period of 2.7 years.
Restricted Stock
Restricted stock awards are share-settled awards and restrictions lapse ratably over the vesting period, which is generally a period from threeto four years, beginning on the first anniversary of the grant date, subject to the employee's continuing service to the Company. For the board of directors, restrictions generally lapse in full on the first anniversary of the grant date.
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The following table summarizes restricted stock activity during the nine months ended September 30, 2024:
Restricted
Stock
Weighted-
Average
Grant Date
Fair Value
Per Share
Restricted stock at December 31, 2023 653,465 $ 45.89
Granted 336,785 33.02
Restrictions lapsed (191,950) 54.48
Forfeited (51,475) 39.06
Restricted stock at September 30, 2024 746,825 $ 38.34
As of September 30, 2024, there was $20.0 million of unrecognized compensation expense related to non-vested restricted stock, which is expected to be recognized over a weighted-average period of 2.7 years.
Performance Stock
Performance stock units (PSUs) are expressed in terms of a target number of PSUs, with anywhere between 0 percent and 200 percent of that target number capable of being earned and vesting at the end of a three-year performance period depending on the Company's performance in the final year of the performance period and the award recipient's continued employment. Certain PSUs granted by the Company in 2021 are based on performance conditions and the related compensation cost is based on the probability that the performance conditions will be achieved. The Company's PSUs granted in 2022, 2023, 2024 and certain PSUs granted in 2021 are based on market conditions and the related compensation cost is based on the fair value at grant date calculated using a Monte Carlo pricing model.
The following table summarizes performance stock activity during the nine months ended September 30, 2024:
Performance
Stock
Weighted-
Average
Grant Date
Fair Value
Per Share
Performance stock at December 31, 2023 107,097 $ 74.08
Granted 79,436 48.20
Restrictions lapsed - -
Performance change (2,772) 227.14
Forfeited - -
Performance stock at September 30, 2024 183,761 $ 60.58
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The following table provides the assumptions used in the Monte Carlo pricing model valuation of PSUs during the nine months ended September 30, 2024 and 2023:
Nine Months Ended
September 30,
2024 2023
Risk-free interest rate 4.37% 4.35%
Expected life (years) 2.88 2.88
Expected volatility 51.40%
58.00%
Expected dividend yield 0% 0%
As of September 30, 2024, there was $5.3 million of unrecognized compensation expense related to non-vested performance stock, which is expected to be recognized over a weighted-average period of 1.9 years.
Employee Stock Purchase Plan
The following table presents the assumptions used to estimate the fair value of the ESPP during the nine months ended September 30, 2024 and 2023:
Nine Months Ended
September 30,
2024 2023
Risk-free interest rate
5.07% - 5.16%
4.60% - 4.82%
Expected life (months) 6.00 6.00
Expected volatility
30.97% - 47.92%
47.38% - 67.84%
Expected dividend yield 0% 0%
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Note 9 - Accumulated Other Comprehensive Income (Loss)
Other comprehensive income (loss) is comprised of foreign currency translation adjustments and net unrealized gains (losses) on investments in securities.
The following table presents the changes in accumulated other comprehensive income (loss) balances during the three and nine months ended September 30, 2024 and 2023:
Three Months Ended
September 30,
Nine Months Ended
September 30,
(in thousands) 2024 2023 2024 2023
Balance at beginning of period $ (29,432) $ (29,221) $ (28,013) $ (34,355)
Foreign currency translation adjustments
Other comprehensive income (loss) before reclassifications 2,430 (1,307) 827 (432)
Amounts reclassified from accumulated other comprehensive loss - - - 3,906
Net current-period other comprehensive income (loss) 2,430 (1,307) 827 3,474
Net unrealized gains (loss) on investments in securities
Other comprehensive income before reclassifications 150 240 334 593
Amounts reclassified from accumulated other comprehensive loss - - - -
Net current-period other comprehensive income 150 240 334 593
Balance at end of period $ (26,852) $ (30,288) $ (26,852) $ (30,288)
Note 10 - Income Taxes
The Company is subject to income tax in multiple jurisdictions and the use of estimates is required to determine the provision for income taxes. For the three months ended September 30, 2024 and 2023, the Company recorded an income tax provision of $2.7 million and $2.8 million, respectively. For the nine months ended September 30, 2024 and 2023, the Company recorded an income tax provision of $8.0 million and $7.8 million, respectively. The income tax provision is based on the estimated annual effective tax rate for the year applied to pre-tax income. The effective income tax rate for the three months ended September 30, 2024 was 27.1 percent compared to 25.9 percent in the same period of the prior year. The effective tax rate increased by 1.2 percent for the three months ended September 30, 2024 when compared to the same period in 2023, primarily due to a reduction in expenditures that qualify for the research and development credit. The effective income tax rate for the nine months ended September 30, 2024 was 31.9 percent compared to 43.2 percent in the same period of the prior year. The effective tax rate decreased by 11.3 percent for the nine months ended September 30, 2024 when compared to the same period in 2023, primarily due to the prior year one-time tax impact of the foreign currency translation loss from the closure of our Japan business.
The effective income tax rate for the three and nine months ended September 30, 2024 differs from the U.S. federal statutory rate of 21.0 percent due to various factors, including operating in multiple state and foreign jurisdictions partially offset by tax credits for which the Company qualifies.
The Company had unrecognized tax benefits totaling $3.7 million as of September 30, 2024 and $3.6 million as of December 31, 2023, respectively, that if recognized would result in a reduction of the Company's effective tax rate. The liabilities are classified as other long-term liabilities in the accompanying consolidated balance sheets. The Company recognizes interest and penalties related to income tax matters in income tax expense and reports the liability in current or long-term income taxes payable as appropriate.
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Note 11 - Segment Reporting
The Company's reportable segments are based on the internal reporting used by the Company's Chief Executive Officer, who is the chief operating decision maker (CODM), to assess operating performance and make decisions about the allocation of resources. The Corporate Unallocated and Japan category includes non-reportable segments, as well as research and development and general and administrative costs, that the Company does not allocate directly to its operating segments.
Intercompany transactions primarily relate to intercontinental activity and have been eliminated and are excluded from the reported amounts. The difference between income from operations and pre-tax income relates to foreign currency-related gains and losses and interest income on cash balances and investments, which are not allocated to business segments.
Revenue and income from operations by reportable segment for the three and nine months ended September 30, 2024 and 2023 were as follows:
Three Months Ended
September 30,
Nine Months Ended
September 30,
(dollars in thousands) 2024 2023 2024 2023
Revenue:
United States $ 99,571 $ 103,940 $ 299,593 $ 298,007
Europe 26,048 26,765 79,547 80,822
Total revenue $ 125,619 $ 130,705 $ 379,140 $ 378,829
Three Months Ended
September 30,
Nine Months Ended
September 30,
(in thousands) 2024 2023 2024 2023
Income (Loss) from Operations:
United States $ 25,687 $ 27,178 $ 76,260 $ 69,713
Europe (2,398) (3,006) (6,574) (8,870)
Corporate Unallocated and Japan (14,709) (13,757) (48,280) (41,071)
Total Income from Operations $ 8,580 $ 10,415 $ 21,406 $ 19,772
Total long-lived assets at September 30, 2024 and December 31, 2023 were as follows:
(in thousands) September 30,
2024
December 31,
2023
Total long-lived assets:
United States $ 187,130 $ 201,388
Europe 50,812 52,267
Total Long-lived Assets $ 237,942 $ 253,655
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Revenue by product line for the three and nine months ended September 30, 2024 and 2023 were as follows:
Three Months Ended
September 30,
Nine Months Ended
September 30,
(dollars in thousands) 2024 2023 2024 2023
Revenue:
Injection Molding $ 46,831 $ 51,688 $ 148,574 $ 152,455
CNC Machining 53,327 52,916 154,498 149,317
3D Printing 21,437 21,622 64,300 63,952
Sheet Metal 3,743 4,291 11,218 12,478
Other Revenue 281 188 550 627
Total Revenue $ 125,619 $ 130,705 $ 379,140 $ 378,829
Note 12 - Subsequent Event
On October 21, 2024, the Board of Directors of Proto Labs, Inc. approved a plan related to the Company's manufacturing facilities in Germany. The plan includes the closure of the Company's prototype injection molding manufacturing facility in Eschenlohe, Germany, and the discontinuation of Direct Metal Laser Sintering 3D printing services through its Putzbrunn, Germany, 3D printing facility. Affected employees in Germany will receive severance and other transition assistance that meet or exceed local requirements. The Company expects to substantially complete the plan within the next year.
The Company will continue offering all its manufacturing services to customers across Europe, including injection molding and metal 3D printing. These services will be fulfilled through internal manufacturing facilities and a network of manufacturing partners, consistent with the Company's recently announced global operations organization.
The approved plan is expected to lead to total restructuring charges in the range of $4.5 million to $6.0 million consisting of approximately $2.5 million to $3.5 million in severance and other employee-related costs, and $2.0 million to $2.5 million in fixed asset and facility related write-down expenses. The company expects to incur approximately $4.0 million of the total restructuring charge in the fourth quarter of 2024, with the remaining charge to be incurred throughout the remainder of the restructuring process.
The total cash expenditures associated with the plan are expected to be in the range of $3.0 million to $4.0 million, consisting primarily of severance and other employee related costs.
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Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
The following discussion and analysis of our financial condition and results of operations should be read in conjunction with our unaudited consolidated financial statements and related notes appearing elsewhere in this Quarterly Report on Form 10-Q and our Annual Report on Form 10-K for the year ended December 31, 2023.
Forward-Looking Statements
Statements contained in this report regarding matters that are not historical or current facts are "forward-looking statements" within the meaning of The Private Securities Litigation Reform Act of 1995. In some cases, you can identify forward-looking statements by the following words: "may," "will," "could," "would," "should," "expect," "intend," "plan," "anticipate," "believe," "estimate," "predict," "project," "potential," "continue," "ongoing" or the negative of these terms or other comparable terminology, although not all forward-looking statements contain these words. These statements involve known and unknown risks, uncertainties and other factors that may cause our results to be materially different than those expressed or implied in such statements. Certain of these risk factors and others are described in Item 1A. "Risk Factors" of this Form 10-Q, as well as our most recent Annual Report on Form 10-K as filed with the Securities and Exchange Commission (SEC). Other unknown or unpredictable factors also could have material adverse effects on our future results. We cannot guarantee future results, levels of activity, performance or achievements. Accordingly, you should not place undue reliance on these forward-looking statements. Finally, we expressly disclaim any intent or obligation to update any forward-looking statements to reflect subsequent events or circumstances.
Overview
We are one of the world's largest, fastest and most comprehensive digital manufacturers of custom parts. Our vision is accelerating innovation by revolutionizing manufacturing. Our mission is to empower companies to bring new ideas to market by offering the fastest and most comprehensive digital manufacturing service in the world. We accomplish this by offering a variety of manufacturing capabilities fulfilled through a combination of owned manufacturing factories and a worldwide network of premium manufacturing partners. Our automated quoting and manufacturing systems are highly integrated with our manufacturing and fulfillment systems, which allow us to offer a vast array of manufacturing technologies in a variety of materials across a continuum of lead times and prices. Our technology-enabled digital engineering and manufacturing applications enable us to produce commercial-grade plastic, metal, and liquid silicone rubber parts in as fast as one day. We utilize injection molding, computer numerical control (CNC) machining, 3D printing and sheet metal fabrication to manufacture custom parts for our customers.
Our customers conduct nearly all of their business with us over the Internet. We target our products to the millions of product developers and engineers who use three-dimensional computer-aided design (3D CAD) software to design products across a diverse range of end-markets, to the procurement and supply chain professionals seeking to easily and efficiently source custom parts, and to a wide variety of customers seeking to purchase custom made parts. We believe our use of advanced technology enables us to offer significant advantages at competitive prices to many customers and is the primary reason we have become a leading supplier of custom parts.
We have established our operations in the United States and Europe. Our primary manufacturing product lines currently include Injection Molding, CNC Machining, 3D Printing and Sheet Metal. We continually seek to expand the range of sizes and geometric complexity of the parts we can make with these processes, to extend the variety of materials we are able to support, and to identify additional manufacturing processes to which we can apply our technology or incorporate into our manufacturing network in order to better serve the evolving preferences and needs of our customers. With the addition of the Protolabs Network in 2021, our global network of premium manufacturing partners significantly expands the breadth and depth of our manufacturing capabilities, enabling us to offer customers a wider variety of lead times and pricing options, and an expanded envelope of parts (complexity, size, etc.).
Key Financial Measures and Trends
Revenue
Our operations are comprised of two geographic operating segments in the United States and Europe. On May 27, 2022, the Company's board of directors approved a plan for the closure of our manufacturing facility in Japan and announced an intention to cease operations in the region. The Company dissolved its Japan operations in December 2023. Revenue is derived from our Injection Molding, CNC Machining, 3D Printing and Sheet Metal product lines. Injection Molding revenue consists of sales of custom injection molds and injection-molded parts. CNC Machining revenue consists of sales of CNC-machined custom parts. 3D Printing revenue consists of sales of 3D-printed parts. Sheet Metal revenue consists of
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sales of fabricated sheet metal custom parts. Our revenue is generated from a diverse customer base and our historical and current efforts to increase revenue have been directed at gaining new customers and selling to our existing customer base by increasing marketing and selling activities, including:
expanding the breadth and scope of our products by adding more sizes and materials to our offerings;
the introduction of our 3D Printing product line through our acquisition of FineLine in 2014;
expanding 3D Printing to Europe through our acquisition of Alphaform in 2015;
the introduction of our Sheet Metal product line through our acquisition of Rapid Manufacturing Group, LLC in 2017;
continuously improving the usability of our product lines such as our web-centric applications; and
providing customers with on-demand access to a global network of premium manufacturing partners through our acquisition of Hubs in 2021.
Cost of Revenue, Gross Profit and Gross Margin
Cost of revenue consists primarily of raw materials, costs to procure parts through our network of premium manufacturing partners, equipment depreciation, employee compensation including benefits and stock-based compensation, facilities costs and overhead allocations associated with the manufacturing process for molds and customer parts. We expect our personnel-related costs to increase in order to retain and attract top talent and remain competitive in the market. Overall, we expect cost of revenue to increase in absolute dollars.
We define gross profit as our revenue less our cost of revenue, and we define gross margin as gross profit expressed as a percentage of revenue. Our gross profit and gross margin are affected by many factors, including our mix of revenue by product line, pricing, sales volume, manufacturing costs, the costs associated with increasing production capacity, the mix between domestic and foreign revenue sources, the mix between revenue produced in our internal manufacturing operations and outsourced to our external manufacturing partners, and foreign currency exchange rates.
Operating Expenses
Operating expenses consist of marketing and sales, research and development and general and administrative expenses. Personnel-related costs are the most significant component in each of these categories.
Our business strategy is to continue to be a leading online and technology-enabled manufacturer of quick-turn, on-demand injection-molded, CNC-machined, 3D-printed and fabricated sheet metal custom parts for prototyping and low-volume production. In order to achieve our goals, we anticipate continued substantial investments in technology and personnel, resulting in increased operating expenses in the future.
Marketing and sales. Marketing and sales expense consists primarily of employee compensation, benefits, commissions, stock-based compensation, marketing demand generation costs such as electronic, print and pay-per-click advertising, trade shows and other related overhead. We expect sales and marketing expense to increase in the future as we increase the number of marketing and sales professionals and marketing demand generation costs targeted to increase our customer base and grow revenue.
Research and development.Research and development expense consists primarily of personnel and outside service costs related to the development of new processes and product lines, enhancement of existing product lines, development of software for internal use, maintenance of internally developed software, quality assurance and testing. Costs for internal use software are evaluated by project and capitalized where appropriate under ASC 350-40, Intangibles - Goodwill and Other, Internal-Use Software. We expect research and development expense to increase in the future as we seek to enhance our e-commerce interface technology, internal software and supporting business systems, and continue to expand our product lines.
General and administrative.General and administrative expense consists primarily of employee compensation, benefits, stock-based compensation, professional service fees related to accounting, tax and legal, and other related overhead. We expect general and administrative expense to increase in the future as we continue to grow and expand as a global organization.
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Closure of Japan business.Closure of Japan business expense is driven by our decision to close the Japan manufacturing facility and exit the Japan market. The expenses consist primarily of professional service costs.
Other Income, net
Other income, net primarily consists of foreign currency-related gains and losses and interest income on cash balances and investments. Our foreign currency-related gains and losses will vary depending upon movements in underlying foreign currency exchange rates. Our interest income will vary each reporting period depending on our average cash balances during the period, composition of our marketable security portfolio and the current level of interest rates.
Provision for Income Taxes
Provision for income taxes is comprised of federal, state, local and foreign taxes based on pre-tax income. Overall, our effective tax rate for 2024 and beyond may differ from historical effective tax rates due to increases in losses in foreign operations that are not eligible for tax benefits on account of valuation allowances, as well as any future tax law changes that may impact our effective tax rate.
Results of Operations
The following table summarizes our results of operations and the related changes for the periods indicated. The results below are not necessarily indicative of the results for future periods.
Three Months Ended September 30, Change Nine Months Ended September 30, Change
(dollars in thousands) 2024 2023 $ % 2024 2023 $ %
Revenue $ 125,619 100.0 $ 130,705 100.0 $ (5,086) (3.9) $ 379,140 100.0 $ 378,829 100.0 $ 311 0.1
Cost of revenue 68,389 54.4 71,423 54.6 (3,034) (4.2) 207,897 54.8 212,648 56.1 (4,751) (2.2)
Gross profit 57,230 45.6 59,282 45.4 (2,052) (3.5) 171,243 45.2 166,181 43.9 5,062 3.0
Operating expenses
Marketing and sales 22,619 18.0 21,682 16.6 937 4.3 69,070 18.2 65,863 17.4 3,207 4.9
Research and development 9,772 7.8 10,105 7.7 (333) (3.3) 31,600 8.3 30,647 8.1 953 3.1
General and administrative 16,259 12.9 17,058 13.1 (799) (4.7) 49,167 13.0 49,713 13.1 (546) (1.1)
Closure of Japan business - - 22 - (22) (100.0) - - 186 - (186) (100.0)
Total operating expenses 48,650 38.7 48,867 37.4 (217) (0.4) 149,837 39.5 146,409 38.6 3,428 2.3
Income from operations 8,580 6.8 10,415 8.0 (1,835) (17.6) 21,406 5.6 19,772 5.2 1,634 8.3
Other income (loss), net 1,288 1.0 320 0.2 968 302.5 3,548 0.9 (1,758) (0.5) 5,306 301.8
Income before income taxes 9,868 7.9 10,735 8.2 (867) (8.1) 24,954 6.6 18,014 4.8 6,940 38.5
Provision for income taxes 2,679 2.1 2,781 2.1 (102) (3.7) 7,957 2.1 7,784 2.1 173 2.2
Net income $ 7,189 5.7 % $ 7,954 6.1 % $ (765) (9.6) % $ 16,997 4.5 % $ 10,230 2.7 % $ 6,767 66.1 %
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Stock-based compensation expense included in the statements of operations data above for the three and nine months ended September 30, 2024 and 2023 were as follows:
Three Months Ended September 30, Nine Months Ended September 30,
(dollars in thousands) 2024 2023 2024 2023
Stock options, restricted stock and performance stock $ 3,906 $ 4,118 $ 11,799 $ 10,706
Employee stock purchase plan 290 323 917 1,105
Total stock-based compensation expense $ 4,196 $ 4,441 $ 12,716 $ 11,811
Cost of revenue $ 474 $ 462 $ 1,401 $ 1,388
Operating expenses:
Marketing and sales 727 962 2,378 2,510
Research and development 671 674 2,031 1,887
General and administrative 2,324 2,343 6,906 6,026
Total stock-based compensation expense $ 4,196 $ 4,441 $ 12,716 $ 11,811
Comparison of Three Months Ended September 30, 2024 and 2023
Revenue
Revenue by reportable segment and the related changes for the three months ended September 30, 2024 and 2023 were as follows:
Three Months Ended September 30,
2024 2023 Change
(dollars in thousands) $ % of Total Revenue $ % of Total Revenue $ %
Revenue:
United States $ 99,571 79.3 % $ 103,940 79.5 % $ (4,369) (4.2) %
Europe 26,048 20.7 % 26,765 20.5 % (717) (2.7)
Total revenue $ 125,619 100.0 % $ 130,705 100.0 % $ (5,086) (3.9 %)
Our revenue decreased $5.1 million, or 3.9%, for the three months ended September 30, 2024 compared to the same period in 2023. The decline in revenue was primarily driven by a decrease in larger quantity part orders, which were particularly strong in the three months ended September 30, 2023. By reportable segment, revenue in the United States decreased $4.4 million, or 4.2%, for the three months ended September 30, 2024 compared to the same period in 2023. Revenue in Europe decreased $0.7 million, or 2.7%, for the three months ended September 30, 2024 compared to the same period in 2023. Revenue generated from the Protolabs Network was $25.3 million and $22.6 million for the three months ended September 30, 2024and 2023, respectively. International revenue was positively impacted by $0.5 million during the three months ended September 30, 2024 compared to the same period in 2023 as a result of foreign currency movements, primarily due to the strengthening of the British Pound and Euro relative to the United States Dollar.
During the three months ended September 30, 2024, we served 22,511 unique customer contacts, which isa decreaseof 2.5% from the same period in 2023. Our customer contacts served decreased at a rate less than our decrease in revenue. This was primarily due to our mix of customers served in the quarter as compared to the same period in 2023 and our strategic focus to earn larger orders from our customers as we strive to be their supplier of choice by serving their custom parts needs through the comprehensive offer of our factory and the Protolabs Network.
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Revenue by product line and the related changes for the three months ended September 30, 2024 and 2023 were as follows:
Three Months Ended September 30,
2024 2023 Change
(dollars in thousands) $ % of Total Revenue $ % of Total Revenue $ %
Revenue:
Injection Molding $ 46,831 37.3 % $ 51,688 39.6 % $ (4,857) (9.4) %
CNC Machining 53,327 42.4 52,916 40.5 411 0.8
3D Printing 21,437 17.1 21,622 16.5 (185) (0.9)
Sheet Metal 3,743 3.0 4,291 3.3 (548) (12.8)
Other Revenue 281 0.2 188 0.1 93 49.5
Total Revenue $ 125,619 100.0 % $ 130,705 100.0 % $ (5,086) (3.9) %
By product line, our revenue decrease was driven by a 9.4% decrease in Injection Molding revenue, a 12.8% decrease in Sheet Metal revenue and a 0.9% decrease in 3D Printing revenue, which was partially offset by a 0.8% increase in CNC Machining revenue and a 49.5% increase in Other Revenue, in each case for the three months ended September 30, 2024 compared to the same period in 2023.
Cost of Revenue, Gross Profit and Gross Margin
Cost of Revenue. Cost of revenue decreased $3.0 million, or 4.2%, for the three months ended September 30, 2024 compared to the same period in 2023, while revenue decreased 3.9% for the three months ended September 30, 2024 compared to the same period in 2023. The decrease in the cost of revenue of $3.0 million was primarily driven by lower revenue volumes in our factory business, which resulted in decreases of $1.6 million in raw materials and production costs, and $1.4 million in personnel and related costs as we aligned staffing to order volumes during the three months ended September 30, 2024 compared to the same period in 2023. The cost reductions in our digital manufacturing factory business were primarily the result of focused management of resources aligned to order volumes, partially supported by increased automation.
Gross Profit and Gross Margin. Gross profit decreased from $59.3 million in the three months ended September 30, 2023 to $57.2 million in the three months ended September 30, 2024. Gross margin increased from 45.4% in the three months ended September 30, 2023 to 45.6% in the three months ended September 30, 2024.
Operating Expenses, Other (Loss) Income, net and Provision for Income Taxes
Marketing and Sales. Marketing and sales expenses increased $0.9 million, or 4.3%, during the three months ended September 30, 2024 compared to the same period in 2023. The increase in marketing and sales expenses was primarily driven by marketing demand generation costs increases of $0.4 million, other operating cost increases of $0.3 million and increases in personnel and related costs of $0.2 million due to additional headcount, partially offset by lower incentive compensation during the three months ended September 30, 2024 when compared to the same period in 2023.
Research and Development. Our research and development expenses decreased $0.3 million, or 3.3%, during the three months ended September 30, 2024 compared to the same period in 2023 primarily due to decreases in personnel and related costs of $0.9 million primarily due to lower incentive compensation, partially offset by increases of $0.4 million of other operating costs and $0.2 million in professional services .
General and Administrative. Our general and administrative expenses decreased $0.8 million, or 4.7%, during the three months ended September 30, 2024 compared to the same period in 2023 primarily due to the three months ended September 30, 2023 including a $0.5 million reserve for specific receivables deemed to be uncollectible. Also contributing to the decrease during the three months ended September 30, 2024 compared to the same period in 2023 were decreases of $0.7 million in operating costs and $0.4 million in intangible amortization expense, partially offset by increases of $0.6 million in personnel and related costs and $0.2 million in professional services and other costs.
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Closure of Japan business.We had no expenses related to the closure of our Japan business during the three months ended September 30, 2024. Our decision to close our Japan business resulted in less than $0.1 million in professional services expenses during the three months ended September 30, 2023.
Other income, net. We recognized other income, net of $1.3 million for the three months ended September 30, 2024, an increase of $1.0 million compared to other income, net of $0.3 million for the three months ended September 30, 2023. Other income, net for the three months ended September 30, 2024 primarily consisted of $1.3 million in interest income on investments and other income. Other income, net for the three months ended September 30, 2023 primarily consisted of $0.5 million in interest income on investments and other income, partially offset by $0.2 million of foreign currency losses.
Provision for Income Taxes. Our effective tax rate of 27.1% for the three months ended September 30, 2024 increased 1.2% compared to 25.9% for the same period in 2023. The increase in the effective tax rate was primarily due to a reduction in expenditures that qualify for the research and development credit. Our income tax provision of $2.7 million for the three months ended September 30, 2024 decreased $0.1 million as compared to our income tax provision of $2.8 million for the same period in 2023.
Comparison of Nine Months Ended September 30, 2024 and 2023
Revenue
Revenue by reportable segment and the related changes for the nine months ended September 30, 2024 and 2023 were as follows:
Nine Months Ended September 30,
2024 2023 Change
(dollars in thousands) $ % of Total Revenue $ % of Total Revenue $ %
Revenue:
United States $ 299,593 79.0 % $ 298,007 78.7 % $ 1,586 0.5 %
Europe 79,547 21.0 % 80,822 21.3 % (1,275) (1.6)
Total revenue $ 379,140 100.0 % $ 378,829 100.0 % $ 311 0.1 %
Our revenue increased $0.3 million, or 0.1%, for the nine months ended September 30, 2024 compared to the same period in 2023. By reportable segment, revenue in the United States increased $1.6 million, or 0.5%, for the nine months ended September 30, 2024 compared to the same period in 2023. Revenue in Europe decreased $1.3 million, or 1.6%, for the nine months ended September 30, 2024 compared to the same period in 2023. Revenue generated from Protolabs Network was $73.9 million and $60.1 millionfor the nine months ended September 30, 2024 and 2023, respectively. International revenue was positively impacted by $1.4 million during the nine months ended September 30, 2024 compared to the same period in 2023 as a result of foreign currency movements, primarily due to the strengthening of the British Pound and Euro relative to the United States Dollar.
During the nine months ended September 30, 2024, we served 43,671 unique product developers and engineers, a decrease of 4.4% from the same period in 2023. Our customer contacts served decreased compared to an increase in revenue. This was primarily due to our strategic focus to earn larger orders from our customers as we strive to be their supplier of choice by serving their custom parts needs through the comprehensive offer of our factory and the Protolabs Network.
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Revenue by product line and the related changes for the nine months ended September 30, 2024 and 2023 were as follows:
Nine Months Ended September 30,
2024 2023 Change
(dollars in thousands) $ % of Total Revenue $ % of Total Revenue $ %
Revenue:
Injection Molding $ 148,574 39.2 % $ 152,455 40.2 % $ (3,881) (2.5) %
CNC Machining 154,498 40.7 149,317 39.4 5,181 3.5
3D Printing 64,300 17.0 63,952 16.9 348 0.5
Sheet Metal 11,218 3.0 12,478 3.3 (1,260) (10.1)
Other Revenue 550 0.1 627 0.2 (77) (12.3)
Total Revenue $ 379,140 100.0 % $ 378,829 100.0 % $ 311 0.1 %
By product line, our revenue increase was driven by a 3.5% increase in CNC Machining revenue and a 0.5% increase in 3D Printing revenue, which was partially offset by a 2.5% decrease in Injection Molding revenue, a 10.1% decrease in Sheet Metal revenue and a 12.3% decrease in Other Revenue in each case for the nine months ended September 30, 2024 compared to the same period in 2023.
Cost of Revenue, Gross Profit and Gross Margin
Cost of Revenue. Cost of revenue decreased $4.8 million, or 2.2%, for the nine months ended September 30, 2024 compared to the same period in 2023, while revenue increased 0.1% for the nine months ended September 30, 2024 compared to the same period in 2023. The decrease in cost of revenue of $4.8 million was driven by reductions in headcount and overtime leading to lower personnel and related costs of $3.8 million primarily in our digital manufacturing factory business during the nine months ended September 30, 2024 compared to the same period in 2023. The cost reductions in our digital manufacturing factory business were the result of focused management of resources aligned to order volumes, partially supported by increased automation. Also contributing to the decrease in cost of revenue during the nine months ended September 30, 2024 compared to the same period in 2023 were decreases in order volumes fulfilled through our factories as customer orders fulfilled through our network increased. This resulted in a reduction in raw materials and production costs of $1.9 million, which were partially offset by increases in equipment and facility-related costs of $0.9 million.
Gross Profit and Gross Margin. Gross profit increased from $166.2 million in the nine months ended September 30, 2023 to $171.2 million in the nine months ended September 30, 2024. Gross margin increased from 43.9% in the nine months ended September 30, 2023 to 45.2% in the nine months ended September 30, 2024.
Operating Expenses, Other Income (Loss), net and Provision for Income Taxes
Marketing and Sales. Marketing and sales expenses increased $3.2 million, or 4.9%, during the nine months ended September 30, 2024 compared to the same period in 2023. The increase was driven by increases in personnel and related costs of $1.4 million, marketing demand generation costs increases of $1.1 million and other operating costs increases of $0.7 million during the nine months ended September 30, 2024 when compared to the same period in 2023.
Research and Development. Our research and development expenses increased $1.0 million, or 3.1%, during the nine months ended September 30, 2024 compared to the same period in 2023 primarily due to increases of $0.9 million in other operating costs, $0.4 million in professional services and $0.2 million in administrative costs, partially offset by decreases in personnel and related costs of $0.5 million primarily due to lower incentive compensation.
General and Administrative. Our general and administrative expenses decreased $0.5 million, or 1.1%, during the nine months ended September 30, 2024 compared to the same period in 2023 primarily due to decreases in intangible amortization costs of $1.1 million, other operating costs of $0.9 million and administrative costs of $0.9 million, partially offset by increases in personnel and related costs of $1.5 million, in stock-based compensation of $0.8 million and in professional services of $0.7 million. In addition, the nine months ended September 30, 2023 included a $0.5 million reserve for specific receivables deemed to be uncollectible.
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Closure of Japan business.We had no expenses related to the closure of our Japan business during the nine months ended September 30, 2024. During the nine months ended September 30, 2023, we recognized $0.2 million in professional services expenses related to the closure.
Other income (loss), net. We recognized other income, net of $3.5 million for the nine months ended September 30, 2024, an increase of $5.3 million compared to other loss, net of $1.8 million for the nine months ended September 30, 2023. Other income, net for the nine months ended September 30, 2024 primarily consisted of $3.9 million in interest income on investments and other income, partially offset by $0.4 million of foreign currency losses. Other loss, net for the nine months ended September 30, 2023 primarily consisted of a $3.9 million foreign currency translation loss from the substantial completion on the closure of our Japan business, which was partially offset by $2.1 million in interest income on investments and other income.
Provision for Income Taxes. Our effective tax rate of 31.9% for the nine months ended September 30, 2024 decreased 11.3% compared to 43.2% for the same period in 2023. The decrease in the effective tax rate was primarily due to the prior year one-time tax impact of the foreign currency translation loss from the substantial completion on the closure of our Japan business. Our income tax provision of $8.0 million for the nine months ended September 30, 2024 increased $0.2 million compared to our income tax provision of $7.8 million for the nine months ended September 30, 2023.
Liquidity and Capital Resources
Cash Flows
The following table summarizes our cash flows during the nine months ended September 30, 2024 and 2023:
Nine Months Ended
September 30,
(dollars in thousands) 2024 2023
Net cash provided by operating activities $ 60,535 $ 56,046
Net cash (used in) provided by investing activities (10,683) 9,873
Net cash used in financing activities (46,004) (38,737)
Effect of exchange rate changes on cash and cash equivalents 235 (244)
Net increase in cash and cash equivalents $ 4,083 $ 26,938
Sources of Liquidity
Historically, we have primarily financed our operations and capital expenditures through cash flow from operations. We had cash and cash equivalents of $87.9 million as of September 30, 2024, an increase of $4.1 million from December 31, 2023. The increase in our cash was primarily due to cash provided by operating activities of $60.5 million and proceeds from call redemptions and maturities of marketable securities of $15.7 million, which were partially offset by $8.3 million for purchases of property, equipment and other capital assets, $18.1 million for purchases of marketable securities and $46.0 million in repurchases of common stock.
We believe that our existing cash and cash equivalents together with cash generated from operations will be sufficient to meet our working capital and capital expenditure requirements for at least the next 12 months.
Cash Flows from Operating Activities
Cash flows from operating activities were $60.5 million during the nine months ended September 30, 2024 and primarily consisted of net income of $17.0 million, adjusted for certain non-cash items, including depreciation and amortization of $27.0 million, stock-based compensation expense of $12.7 million, changes in operating assets and liabilities and other items totaling $9.6 million and a non-cash impairment of equipment of $0.3 million, which were partially offset by deferred taxes of $6.1 million. Cash flows from operating activities were $56.0 million during the nine months ended September 30, 2023 and primarily consisted of net income of $10.2 million, adjusted for certain non-cash items, including depreciation and amortization of $28.2 million, stock-based compensation expense of $11.8 million, foreign currency translation loss of $3.9 million, interest on finance lease obligations of $0.9 million and changes in operating assets and liabilities and other items totaling $10.6 million, which were partially offset by deferred taxes of $9.2 million and a gain on the disposal of property and equipment of $0.5 million.
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Cash flows from operating activities increased $4.5 million during the nine months ended September 30, 2024 compared to the same period in 2023, primarily due to increases in net income of $6.8 million, deferred taxes of $3.1 million, stock-based compensation of $0.9 million and other non-cash property and equipment adjustments of $0.7 million, which were partially offset by decreases in depreciation and amortization of $1.2 million, changes in operating assets and liabilities totaling $1.0 million, and interest on finance lease obligations of $0.8 million. The nine months ended September 30, 2023 also included a $3.9 million non-cash foreign currency loss.
Cash Flows from Investing Activities
Cash used in investing activities was $10.7 million during the nine months ended September 30, 2024, consisting of $8.3 million for net purchases of property, equipment and other capital assets and $2.4 million of purchases of marketable securities, net of proceeds from call redemptions and maturities.
Cash provided by investing activities was $9.9 million during the nine months ended September 30, 2023, consisting of $19.1 million in proceeds from call redemptions and maturities of marketable securities, which were partially offset by $9.2 million for net purchases of property, equipment and other capital assets.
Cash Flows from Financing Activities
Cash used in financing activities was $46.0 million during the nine months ended September 30, 2024, consisting of $46.0 million in repurchases of common stock, $1.9 million in purchases of shares withheld for tax obligations associated with equity transactions and $0.2 million for repayments of finance lease obligations, which were partially offset by $2.1 million in proceeds from purchases of shares under the Employee Stock Purchase Plan.
Cash used in financing activities was $38.7 million during the nine months ended September 30, 2023, consisting of $39.1 million in repurchases of common stock, $1.4 million in purchases of shares withheld for tax obligations associated with equity transactions and $0.2 million for repayments of finance lease obligations, which were partially offset by $2.0 million in proceeds from purchases of shares under the Employee Stock Purchase Plan.
Critical Accounting Estimates
We have adopted various accounting policies to prepare the Consolidated Financial Statements in accordance with accounting principles generally accepted in the United States of America (U.S. GAAP). The preparation of these financial statements requires us to make estimates, judgements and assumptions. Our significant accounting policies and estimates are disclosed in Note 2 to the Consolidated Financial Statements included Part II, Item 8 in our Annual Report on Form 10-K for the year ended December 31, 2023. There were no material changes to our critical accounting policies and estimates during the nine months ended September 30, 2024.
Recent Accounting Pronouncements
For information on recent accounting pronouncements, see Note 2 to the Consolidated Financial Statements appearing in Part I, Item 1 in this Quarterly Report on Form 10-Q.
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Item 3. Quantitative and Qualitative Disclosures about Market Risk
Foreign Currency Risk
As a result of our foreign operations, we have revenue, expenses, assets and liabilities that are denominated in foreign currencies. We generate revenue and incur production and sourcing costs and operating expenses in British Pounds and Euros.
Our operating results and cash flows are adversely impacted when the United States Dollar appreciates relative to foreign currencies. Additionally, our operating results and cash flows are adversely impacted when the British Pound appreciates relative to the Euro. As we expand internationally, our results of operations and cash flows will become increasingly subject to changes in foreign currency exchange rates.
We have not used forward contracts or currency borrowings to hedge our exposure to foreign currency risk. Foreign currency risk can be assessed by estimating the change in results of operations or financial position resulting from a hypothetical 10% adverse change in foreign exchange rates. We believe such a change would generally not have a material impact on our financial position, but could have a material impact on our results of operations. During the nine months ended September 30, 2023, we recognized a foreign currency translation loss of $3.9 million in connection with substantially completing our closure of our Japan business. We recognized foreign currency losses of $0.1 million and $0.2 million for the three months ended September 30, 2024 and 2023, respectively. We recognized foreign currency losses of $0.4 million and $0.1 million during the nine months ended September 30, 2024 and 2023, respectively. The changes in foreign exchange rates had a positive impact on consolidated revenue of $0.5 million for the three months ended September 30, 2024 and a positive impact on consolidated revenue of $1.4 million as for the nine months ended September 30, 2024 compared to the same period in 2023.
Item 4. Controls and Procedures
Evaluation of Disclosure Controls and Procedures
Our management, with the participation of our Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of the design and operation of our disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934 (Exchange Act)) as of the end of the period covered by this report. Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that, as of the end of the period covered by this quarterly report, our disclosure controls and procedures are effective and provide reasonable assurance that information required to be disclosed by us in the reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported accurately and within the time frames specified in the SEC's rules and forms and accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate to allow timely decisions regarding required disclosure.
Changes in Internal Control over Financial Reporting
There have been no changes in our internal control over financial reporting (as such term is defined in Rule 13a-15(f) under the Exchange Act) during the period covered by this report that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
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PART II. OTHER INFORMATION
Item 1. Legal Proceedings
From time to time, we are subject to various legal proceedings and claims that arise in the ordinary course of our business activities. Although the results of litigation and claims cannot be predicted with certainty, as of the date of these financial statements, we do not believe we are party to any litigation the outcome of which, if determined adversely to us, would individually or in the aggregate be reasonably expected to have a material adverse effect on our business.
Item 1A. Risk Factors
Part I, Item 1A. "Risk Factors" in our Annual Report on Form 10-K for the year ended December 31, 2023 includes a discussion of our risk factors. There have been no material changes from the risk factors described in our Form 10-K.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
On February 7, 2023 our board of directors approved a new stock repurchase program that added $50 million to our previous stock repurchase authorization, which increased the total stock repurchase authorized to $250 million. We have $42.5 million remaining under this authorization. The timing and amount of any share repurchases will be determined by our management based on market conditions and other factors.
During the three months ended September 30, 2024, we repurchased 637,540 shares of our common stock at a total purchase price of $19.0 million under this program. Common stock repurchase activity through September 30, 2024 was as follows:
Period Total Number of Shares Purchased Average Price Paid per Share Total Number of Shares Purchased as
Part of Publicly Announced Plans or
Programs
Maximum Dollar Value of Shares that
May Yet Be Purchased Under the Plans
or Programs (in thousands) (1)
July 1, 2024 through July 31, 2024 - $ - - $ 61,449
August 1, 2024 through August 31, 2024 441,514 $ 30.12 441,514 $ 48,150
September 1, 2024 through September 30, 2024 196,026 $ 29.08 196,026 $ 42,450
637,540 $ 29.80 637,540 $ 42,450
Item 3. Defaults Upon Senior Securities
No matters to disclose.
Item 4. Mine Safety Disclosures
No matters to disclose.
Item 5. Other Information
During the three months ended September 30, 2024, none of our directors or officers (as defined in Rule 16a-1(f) of the Exchange Act) adopted, modified or terminated any contract, instruction or written plan for the purchase or sale of our securities that was intended to satisfy the affirmative defense conditions of Rule 10b5-1(c) of the Exchange Act or any non-Rule 10b5-1 trading arrangement (as defined in Item 408(c) of Regulation S-K).
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Item 6. Exhibits
The following documents are filed as part of this report:
Exhibit Number Description of Exhibit
3.1
3.2
3.3
31.1
Certification of the Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act*
31.2
Certification of the Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act*
32.1
Certification of the Chief Executive Officer and the Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act*
101.INS Inline XBRL Instance Document (the Instance Document does not appear in the Interactive Data File because its XBRL tags are embedded within the Inline XBRL document)*
101.SCH Inline XBRL Taxonomy Extension Schema Document*
101.CAL Inline XBRL Taxonomy Extension Calculation Linkbase Document*
101.DEF Inline XBRL Taxonomy Extension Definition Linkbase Document*
101.LAB Inline XBRL Taxonomy Extension Label Linkbase Document*
101.PRE Inline XBRL Taxonomy Extension Presentation Linkbase Document*
104 Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101)*
*Filed herewith.
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SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
Proto Labs, Inc.
Date: November 7, 2024
/s/ Robert Bodor
Robert Bodor
President and Chief Executive Officer
(Principal Executive Officer)
Date: November 7, 2024
/s/ Daniel Schumacher
Daniel Schumacher
Chief Financial Officer
(Principal Financial Officer)
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