Berry incorporates 30% PCR content into its NorDiVent® Dry Packaging Solution to Deliver Sustainabil ...

Berry Global's NorDiVent® Form-Fill-Seal (FFS) film is playing a key role in helping Danish dry mortar specialist Marlon meet its sustainable packaging goals.

Marlon is dedicated to leading the way in sustainability within the construction materials sector, focusing on reducing its carbon footprint, enhancing energy efficiency, and promoting responsible sourcing.

By working in partnership with Berry, Marlon has been able to switch from NorDiVent bags made from 100% virgin plastic to a version containing 30% post-consumer recycled (PCR) plastic. Alongside this, the film has also been successfully downgauged by 7% while maintaining its strength characteristics.

These reductions are part of ongoing initiatives between Berry and Marlon that will eventually see the inclusion of greater levels of recyclate and further downgauging for which successful trials have already been conducted. Increasing the use of circular polymers is one example of Berry's commitment to sustainability, which also includes improved recyclability and reducing the carbon footprint of its products as well as utilising renewable resources and refill and reuse systems.

"The ongoing reduction in virgin material usage and incorporation of recycled plastic are critical elements in improving the sustainability of our packaging," said Søren Hammer, Production Manager of Marlon.

"Nevertheless, specialist products such as ours also need the best packaging in terms of protection and convenience to ensure the highest quality and user experience for our customers. Through our partnership with Berry and thanks to the company's technical know-how, we have been able to ensure that both requirements have been achieved with no compromise."

Marlon Dry Mortar is a practical, high-quality dry mortar that only requires the addition of water for it to be used on construction sites. Full protection from water and moisture during transport, logistics, and storage is therefore essential. The durable and waterproof construction of Berry's patented NorDiVent film, which lets out air in a dust-free manner, provides moisture protection, enabling the Dry Mortar to be stored outdoors.

Importantly, the recycled polymers used by Berry have been independently certified to provide traceability and reassurance on chain-of-custody claims, while ensuring that the NorDiVent film maintains high technical performance, consistency, and quality.

"Berry and Marlon share an ongoing commitment to sustainability in all areas of our operations," said Neal Geryl, Business Development Director for Berry Global Flexible Films.

"It is very pleasing when partnerships like ours can achieve positive results that deliver real benefits for ourselves and our customers."